Simulation-Based Multi-Fillet Evaluation
of Woody Breast Poultry Fillets

Chirantan Sen Mukherjee1, Seung-Chul Yoon2, and William J. Beksi1
The University of Texas at Arlington1, Robotic Vision Laboratory
Quality and Safety Assessment Research Unit, U.S. National Poultry Research Center, USDA ARS2

Abstract

Woody breast (WB) is a myopathy in modern broiler chickens that causes the breast muscle to become unusually stiff and fibrous, leading to decreased meat quality and significant economic losses. State-of-the-art automated WB detection relies on a side-view imaging system to analyze the bending behavior of a single fillet as it falls off a conveyor belt. While highly accurate, this approach is constrained by its single-fillet field of view, creating throughput bottlenecks on commercial processing lines. We address this limitation via a novel multi-fillet detection architecture utilizing a top-down camera configuration. To validate our approach, we first develop a high-fidelity digital twin of an industrial conveyor system. Next, we synthesize a diverse dataset of 3D fillet meshes and model their viscoelastic bending dynamics using a physics-based simulation engine. Lastly, a continuous 2D shape deformation score is extracted from the top-down perspective as the simulated fillets traverse the roller precipice. Experimental results demonstrate that the top-down shape score effectively captures the contour changes of the fillets as it bends, providing a robust and scalable alternative to a side-view imaging system for simultaneous multi-fillet WB evaluation.


Dataset

The Synthetic-Chicken-Fillets dataset consists of 1,000 synthetic 3D meshes that capture the natural variance of poultry fillets. These 3D models are generated by first synthesizing 2D depth maps via a modified generative adversarial network architecture, which are subsequently reconstructed into volumetric 3D meshes.


Citation

If you find this project useful, then please consider citing both our paper and dataset.

@inproceedings{senmukherjee2026simulation,
  title={Simulation-based multi-fillet evaluation of woody breast poultry fillets},
  author={Sen Mukherjee, Chirantan and Yoon, Seung-Chul and Beksi, William J},
  booktitle={Proceedings of the IEEE International Conference on Automation Science and Engineering (CASE)},
  pages={},
  year={2026}
}
@data{mavmatrix/dataset.2026.02.049,
  title={{Synthetic-Chicken-Fillets}},
  author={Sen Mukherjee, Chirantan and Yoon, Seung-Chul and Beksi, William J},
  publisher={MavMatrix},
  version={V1},
  url={https://doi.org/10.32855/dataset.2026.02.049},
  doi={10.32855/dataset.2026.02.049},
  year={2026}
}

License

The source code associated with this project is licensed under the Apache License, Version 2.0. The Synthetic-Chicken-Fillets dataset is available for non-commercial use under the Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International Public License ("CC BY-NC-SA 4.0").